120 TPD Caustic Soda Plant – Al Ghaith Industries, Abu Dhabi, UAE

First Phase Commissioned in 2015

Al Ghaith Industries is part of Al Ghaith Group which is one of the most diversified business houses in the United Arab Emirates. Its main interests is in Oil & Gas Field Supply And Services, Construction And Logistics, Trading And Industrial Services, Marine Technology, Nutrition, Business Centers, Real Estate Development, Fashion, Advertising, Food And Beverage And Fitness Centers.

Highlights

Al Ghaith Industries awarded the Lumpsum Turnkey Contract on EPC basis to Nuberg Engineering Ltd., India.
Al Ghaith Industries implemented a 60 TPD Caustic Soda (100 %) and Chlorine plant to be expanded to 120 TPD.
The Plant has been commissioned ahead of the contractual schedule and has been handed over to client in 2015.
The Mechanical Maintenance and Resources for Operation of Plant has been provided by Nuberg. Nuberg has helped Al Ghaith Industries in making a road map for plant operations and assisting in getting the qualified skilled man power.
Al Ghaith Industries renewed its trust and satisfaction in Nuberg’s engineering and turnkey project management capabilities and execution quality with new contracts for 85 TPD Calcium Chloride Plant, 60 TPD Hydrogen Peroxide Plant and 350 TPD Chlor Alkali Plant.

Nuberg in Middle East

Working for all the Chlor Alkali Plants in UAE.
Executing EPC & LSTK projects in UAE and in Saudi Arabia, simultaneously.
EPC & LSTK projects for Chlor Alkali, Calcium Chloride, Hydrogen Peroxide & Sulfolane are under implementation in Middle East.
Currently Executing projects for Al Ghaith Industries (Abu Dhabi), Emirates Chemical Factory (ECF), Gulf Chlorine (Qatar), Union Chlorine (Abu Dhabi) & Safe Water (Abu Dhabi).

Project Snapshot
Promoter / Client	Al Ghaith Industries / Al Ghaith Group
Location	M41, ICAD, Industrial City of Abu Dhabi, Musaffah , Abu Dhabi
Plot Area	300 m x 113 m=33900 meter square
Capacity / Plant Configuration	120 TPD Caustic Soda plant Caustic Soda Flakes (98%) Caustic Soda Lye (50%) Hydrochloric Acid (32%) Liquid Chlorine Sodium Hypochlorite (15%)
Project Scope	Design, Engineering, Supply, Testing & Commissioning of 120 MTPD Caustic Soda Plant on LSTK basis. Detailed scope include Statutory Approvals, Document Support, Basic & Detailed Engineering, Procurement, Fabrication of Process Equipment, Site Management, Erection & Construction (Excluding Civil Works), Startup & Commissioning, Handover.
Basic Engineering	Process Flow Diagrams, Material and Energy Balance, P&I Diagram, Process Description, Equipment List, Line List, Instrument List, I/o List of Control System, Process Data Sheet for Major Equipment, Control Philosphy and Functional Logic, Plot Plan, Raw Material and Utilities, Piping Insulation Specification, Electrical Load List with SLD, Civil Data for starting civil works at Site.
Detailed Engineering	Static Equipment, Piping, Civil & Structural Engineering, Electrical Engineering, Instrumentation
Processes Involved	Brine Saturation & Purification Process Electrolysis Process Brine De-chlorination HCL Synthesis, Chlorine & Hydrogen Cooling Hydrogen & Chlorine Handling Caustic Evaporation & Flaking Process
Offsite Utilities	Cooling Water Generation Chilled Water Generation Steam Generation Nitrogen Generation Dry Air Generation DM Water & Soft Water Generation
Major Supplies
Static Equipment	Pressure Vessel: Max. Capacity – 90 m3, MOC:SS310S, Ni, CS, FRP Shell & Tube Heat Exchanger: Max Capacity: 60 m2, MOC: Ti, CS, SS, FRP
Rotary Equipment	Pump: Total installed Qty: 90, Capacity (Max.) – 500 m3/Hr., MOC- Ni, Ti, SS,CI Compressor: Total installed Qty.-3, Capacity (Max.)- 400 Nm3/Hr., MOC- CI, CS Blower: Total installed Qty.-6, Capacity (Max.)- 1300 m3/Hr., MOC- FRP/CS
Electrical Equipment	2 MVA Transformer, Rectifier, Bus Bar
Instrument Equipment	DCS, Field Instruments including Pressure Transmitter, Temperature Transmitter, Control Valve etc.
Construction Summary	Total No. of Piles - 550 Total Structure - 600 MT Total Piping - 50000 inch dia Erection Quantity - 2000 tonne Total Area Development - 75000 m2 Cabling - 100+ km
Specialized Construction Teams	Exotic Material Experts, Plastic Piping Team, Metal Piping Team, AR Brick Lining Team, Rubber Lining Experts, Al Bus Bar Team, Vessel Fabricators, Electrical Technician, Instrument Technician, Insulation Expert, Painting Team, Commissioning Experts
Tankages & Storages	Caustic Storage Hypo Storage HCL Storage Chlorine Storage